VeriPak SCADA Platform

Stop Proving Quality
After the Fact

Your plant runs quality checks on every package. But when an auditor or a customer asks you to prove a specific package passed — you can't. VeriPak changes that.

The Status Quo

Your QC Devices Work.
They Just Don't Talk.

Every packaging line has inspection equipment — metal detectors, checkweighers, code date printers, maybe X-ray or vision. Each device does its job. Each one logs data to its own screen, its own USB drive, its own binder.

The problem isn't that bad product is getting through. Your equipment catches it.

The problem is what happens next.

An auditor shows up and asks you to prove every package was inspected on Tuesday's second shift. A customer files a chargeback claiming a case arrived underweight. Your QC manager gets a notification on Friday that Thursday's run was ten percent over target weight — margin you already gave away and can never recover.

In every one of these situations, you're working backwards. Pulling logs from disconnected systems, cross-referencing timestamps by hand, trying to reconstruct what happened after the fact. And even when you piece it together, you still can't tie the data to a specific package.

That's the gap VeriPak closes.

Status Quo
× Devices operate in isolation
× Manual logs and clipboards
× Auditor asks → you scramble
× No centralized traceability
With VeriPak
One platform, all devices connected
Every product auto-logged in real time
Auditor asks → one click, done
Complete product-level traceability
The VeriPak Difference

One Package. One Identity.
Every Inspection Recorded.

VeriPak doesn't just monitor your inspection equipment — it assigns a verifiable identity to every individual package and collects quality data at every station along the line. Weight, metal detection, vision inspection, leak testing, code date verification. All of it tied to one product record.

📊
Real-Time Trending
Monitor all connected devices from one dashboard
🚨
Alarm Escalation
Visible/Audible Alarm → Text/Email Notification → RACI Routing
👤
Operator Tracking
Multi-level permissions with activity logging
📋
Audit-Ready Reports
Shift, SKU, and QC event reports on demand
🔐
Dual-Network Security
Allen-Bradley secure dual-network architecture keeps your machine network fully isolated. HMI data transfers to your user network without bridging the firewall — satisfying most enterprise IT security requirements.
🌐
VPN Remote Support
Physical gateway port requires customer-side activation — outside access is impossible without your permission. 24/7 remote support available on demand.
QC Integration — Product Journey
Metal Detector
Checkweigher
Code Date
Vision Inspection
VeriPak QC Decision Engine·Data Tagged Per Product·Audit Ready
Product IDMDWeightCode DateVisionVerdict
··················
··················
··················
··················
Data is tagged to the physical product \u2014 not dependent on the reject system working correctly
The result: Every package that leaves your facility carries a verifiable data trail — weight, metal detection, visual image, leak integrity, operator, timestamp, SKU. If a customer ever questions a specific product, you pull up the record and show them exactly what happened.
Why It Matters

Built for the Three Moments
That Cost You Money

01

The Audit

An auditor asks your QC team to prove compliance for a specific production run. Without VeriPak, this is a two-week scramble through binders, USB drives, and spreadsheets. With VeriPak, it's one screen, one query, one report — every package, every inspection, every operator, timestamped and exportable.

Audit response: weeks → same day
02

The Chargeback

A customer claims a case was underweight, a package was damaged, or a seal failed. Today, you can prove your equipment was running. But you can't prove that specific package was in spec. VeriPak can. Pull up the unique product record — the weight reading, the metal detection pass, the package image.

Prove conformance per package
03

The Discovery

Your QC manager realizes Monday morning that Friday's second shift ran 10% overweight. That's margin you already gave away. With VeriPak, real-time dashboards and configurable alarm escalation catch drift as it happens — visual alerts on the floor, then email/text, then RACI-based routing if nobody responds.

Real-time alarm escalation
Under the Hood

Standalone SCADA. No Middleware. No IT Headaches.

VeriPak runs on its own Allen-Bradley CompactLogix PLC with a 12-inch Optix touchscreen. It's the same controls platform most plants already standardize on — no exotic hardware, no proprietary software stack, no middleware layer between your equipment and your data.

Connects to What You Already Have

VeriPak integrates with any QC device that speaks Ethernet/IP, Modbus-TCP, or digital I/O — regardless of manufacturer. You don't rip and replace. You connect and centralize.

Dual-Network Security

The machine network stays isolated. The HMI connects to your user network for dashboards and reporting without bridging the firewall. No attack surface created.

Grows With Your Line

Start with SCADA monitoring. Add third-party QC integration. Add AQS leak detection and vision. Scale to a full-stack quality control architecture. Every step builds on the same platform.

🔒 Machine Network (Isolated)
CompactLogix PLC
Metal Detectors
Checkweighers
VFDs & Sensors
Keyence Vision
VeriPak HMI
Reads data
from machine side
Serves reports
to user side
🌐 User Network (Reporting)
Operator Dashboards
Shift & SKU Reports
ERP / SAP / Maximo
Email / Text Alerts
Remote VPN Access
IT departments approve VeriPak because it provides visibility without creating attack surface.

Technical Specifications

PLC
Allen-Bradley CompactLogix with expandable I/O
HMI
Allen-Bradley Optix 12” color touchscreen
Network
Ethernet/IP, Modbus-TCP, digital I/O
Enclosure
NEMA 4X stainless steel, IP69K washdown
Vision
Keyence camera integration via Ethernet/IP
Devices
Up to 24 / 32 / 60 depending on tier
Operators
Manual entry or RFID/HID badge scan
Remote
Secure VPN connectivity for AQS diagnostics
ERP
SAP, Maximo (Enterprise tier)
Built for Your Role

Who VeriPak Is For

QC Manager / Plant Engineer

You're the one pulling reports at 6 AM and rebuilding data trails from memory. VeriPak gives you one platform where every device on the line feeds into one dashboard, one historian, one report generator. Operator tracking, shift reports, SKU-level data — all automatic, all audit-ready.

VP of Operations / Plant Director

You care about two things: protecting margin and protecting the company. VeriPak gives you real-time visibility into quality performance without waiting for your QC team to compile reports. When an auditor walks in or a customer disputes a shipment, the data is already there.

Multi-Facility Evaluator

Enterprise SCADA nodes connect into a Master Dashboard for plant-wide or multi-facility quality oversight. Historian export feeds your MES/ERP for OEE tracking, downtime logging, and compliance automation across locations.

VeriPak In Action
Add-On Modules

Expand Your Quality Program

VeriPak's modular architecture lets you add inspection, leak detection, and reject capability when you're ready. Each module integrates into the same platform — same HMI, same data engine.

60+
Ethernet Devices Supported
100%
Package-Level Traceability
3 Tiers
Scalable Pricing
24/7
VPN Remote Support

See What Verifiable Quality Data Looks Like

Whether you need to connect existing equipment, prepare for an audit, or build a complete inspection architecture — start with a project review.

System Architecture

Where It Fits in the Line

See how this solution integrates into real production line configurations. Explore AQS products in this line.

AQS's strongest full-ecosystem story. Leak detection after the thermoformer removes the manual touchpoint — once the person is out of the loop, robotic case packing becomes possible. VeriPak sits underneath as the decision engine, fusing leak detection data with vision inspection into a single reject decision and unified product record.

Thermoformer
Form & Seal
You Are Here
VeriPak
Inspection + Leak
Reject
Defect Removal
Product Flow Direction
Frequently Asked

Common Questions

Ready to Eliminate Quality Blind Spots?

Whether you need VeriPak, EvacuPak, leak detection, sanitary robotics, or custom conveyors — let's architect your next system together.

Start a Project Review →